Custom FRP Profile Project – From Design To Assembly

Sep 03, 2025

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At Drayson Composites, we take pride in delivering fully customized composite solutions to meet unique client requirements. This case showcases a complete production process: from design, pultrusion of FRP profiles, precision CNC machining, all the way to final product assembly.

1. Design & Engineering

Our team collaborated with the client to understand specific mechanical and dimensional requirements, then developed a custom profile section tailored for structural applications. 3D CAD models and detailed drawings were prepared to ensure seamless downstream production.

2. Pultrusion Manufacturing

We produced custom FRP profiles using high-strength glass fiber reinforcement and resin systems chosen for durability and environmental resistance. The resulting parts offered excellent structural integrity, dimensional accuracy, and low weight.

3. CNC Precision Machining

Our CNC routers handled high-speed cutting, drilling, and slotting of the profiles. All components were machined to tight tolerances based on the CAD designs. This ensured rapid and accurate downstream assembly.

4. Final Assembly & Delivery

Finished profiles were assembled and prepared for delivery. Components were quality-checked to ensure fit, finish, and compliance with customer expectations.

 

 

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